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Food Safe Colloid Mill for Sauce Manufacturing

Structural characteristics of colloid mill: This machine comes in two specifications: vertical and horizontal. The main unit is composed of a housing, stator, rotor, regulating mechanism, cooling mechanism, motor, etc. Its main components are made of stainless steel, which is corrosion-resistant and non-toxic. The user can choose different specifications and models of stainless steel colloid mills according to the characteristics of different materials, production efficiency, and different purposes, in order to achieve good results.
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  • JM85

  • Longjun

Product Overview

Longjun’s Food Safe Colloid Mill is an industry-leading wet ultrafine processing equipment, engineered for industrial manufacturers and commercial production facilities focused on fluid and semi-fluid material processing. Available in vertical and horizontal specifications, this food grade colloid mill for sauce manufacturing is constructed with premium food-safe stainless steel, delivering exceptional corrosion resistance, non-toxic performance, and full compliance with global food safety regulations. As a second-generation wet grinding solution, it integrates crushing, emulsification, homogenization, dispersion and mixing in one pass, with 7 standard models to cover needs from lab-scale trials to high-volume continuous production. This stainless steel colloid mill guarantees consistent particle size reduction and stable product quality for every batch, making it the preferred choice for food and industrial processing lines.

Working Principle

The core operation of our food safe colloid mill relies on the high-speed relative motion between precision-machined stator (fixed teeth) and rotor (moving teeth) assemblies. As fluid or semi-fluid materials pass through the narrow adjustable gap between the two components, they are subjected to intense shear force, friction and high-frequency vibration. This continuous mechanical action effectively breaks down solid particles, emulsifies immiscible liquids, and homogenizes uneven mixtures, achieving the desired fine processing effect in a single pass. Unlike traditional grinding equipment, our wet ultrafine particle processing colloid mill eliminates multi-step processing workflows, greatly reducing production time and energy consumption. Users can select vertical or horizontal configurations based on material characteristics, output needs and application scenarios to maximize processing efficiency.

Technical Specifications

Model number

JM-50

JM-80

JM-110

JM-130D

JM-180D

JM-240

JM-300

Finishing fineness

50-100

50-100

100-200

100-200

100-200

100-200

60-200

Output (kg/h)

10-15

30-70

150-200

300-500

600-800

1000-2000

3000-4000

Power (kw)

1.5(220V)

4

7.5

11

18.5

45

75

Weight (kg)

50

150

175

285

340

920

1300

Overall dimensions (mm)

530*260*580

640*410*900

700*430*980

830*440*1100

830*490*1100

1320*600*1280

1500*800*1120

Feeding hopper lower mouth diameter

40mm

50mm

50mm

90mm

90mm

120mm

120mm

Feeder hopper volume

3L

8L

8L

14L

14L

20L

20L

Food Safe Colloid Mill for Sauce Manufacturing
Food Safe Colloid Mill for Sauce Manufacturing

Key Features & Industrial Advantages

Food-Grade Safety & Durable Construction

All wetted parts are made of food-grade stainless steel, non-toxic and corrosion-resistant, fully meeting food production safety standards. The integrated cooling mechanism ensures stable temperature control during processing, avoiding material deterioration from overheating.

Flexible & Customizable Configurations

Vertical and horizontal models are available, with adjustable rotor-stator gaps to control finishing fineness. Multiple models cover output ranges from 10kg/h to 4000kg/h, adapting to small-batch R&D and large-scale industrial production.

High-Efficiency One-Step Processing

Integrates 6 core functions in one equipment, eliminating redundant production steps, reducing equipment investment, and improving production efficiency by more than 40% compared with traditional split processing equipment.

Wide Industrial Applications

This food safe colloid mill is widely used across multiple sectors:

Food Industry: Core equipment for chili sauce colloid mill, peanut butter colloid mill, sesame paste colloid mill, fruit pulp, juice, dairy products, soybean milk and beverage processing.

Pharmaceutical Industry: Syrup, nutrient solution, Chinese patent medicine, paste medicine production.

Daily Chemical Industry: Toothpaste, cosmetics, detergent manufacturing.

Chemical Industry: Pigment, dye, coating, lubricant, emulsified asphalt processing.

Installation, Operation & Maintenance Guide

Installation

Fix the equipment on a horizontal concrete foundation, connect the cooling water pipeline correctly, and ensure the motor rotation direction matches the marked direction. Level the equipment to avoid vibration during high-speed operation.

Operation

Conduct no-load test run before formal production, adjust the rotor-stator gap to the set value, feed materials evenly and continuously, and avoid idling for a long time after feeding is completed.

Maintenance

Clean the equipment thoroughly after each production run to avoid material residue and bacterial growth. Regularly check the wear of stator and rotor, replace worn parts in time, and maintain the cooling system to ensure smooth water circulation.

FAQ

Which model is suitable for small-scale sauce production?

For startup and small-batch sauce manufacturing, JM-50 (10-15kg/h) and JM-80 (30-70kg/h) models are ideal, with compact footprint and 220V power compatibility for JM-50, adapting to small workshop spaces.

Can this equipment process high-viscosity materials?

Yes. The horizontal configuration of our food grade colloid mill is specially optimized for high-viscosity materials such as peanut butter, sesame paste and thick chili sauce, with stable feeding and no blockage.

Is the equipment easy to clean for food production?

Absolutely. The detachable core components and full stainless steel structure allow quick disassembly and thorough cleaning, fully complying with food safety sanitation standards for batch-to-batch product changeovers.

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Specializes in the research, design, manufacturing, and sales of mixing equipment and plastic granulators
Specializes in the research, design, manufacturing, and sales of mixing equipment and plastic granulators
 

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