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English
This plastic granulator is suitable for the regeneration and granulation of waste plastics. It is suitable for most common waste plastics and is applied in the recycling industry of waste plastics.
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Product Overview
The PP PE Film Plastic Granulator Production Line is a comprehensive system designed to convert polypropylene (PP) and polyethylene (PE) plastic films into high - quality plastic granules. This integrated line consists of several key components: a feeder, a crusher, a washing unit, a dryer, an extruder, a pelletizer, and a cooling system. The process starts with crushing the films into small pieces, which are then washed to remove impurities, dried, melted in the extruder, and finally cut into uniform granules. This production line is highly automated, ensuring efficient and consistent processing of PP and PE films into reusable granules.
Parameter | Specification |
Production Capacity | 300 - 1500 kg/h |
Total Power Consumption | 50kW - 200kW |
Granule Size | 2 - 5mm (adjustable) |
Water Consumption (Washing Unit) | 500 - 1500 L/h |
Overall Dimensions (L×W×H) | 15m×3m×4m - 30m×5m×5m (depending on capacity) |
Automation Level | Fully automatic with PLC control and touchscreen operation |
High Automation: The entire production process, from feeding to pelletizing, is controlled by a PLC system, requiring only 1 - 2 operators to monitor the line.
Efficient Cleaning: The washing unit uses a combination of mechanical scrubbing and chemical cleaning (if needed) to remove dirt, oil, and labels from the films, resulting in a cleanliness level of over 99%.
Energy - Saving Design: The dryer uses waste heat from the extruder, reducing energy consumption by 25 - 30% compared to separate drying systems.
Consistent Granule Quality: The extruder is equipped with a precision filter and a stable pelletizing system, ensuring that the granules have uniform size and density, with a variation of less than 2%.
Ideal for large - scale recycling operations in:
Plastic Recycling Facilities: Processing large quantities of collected PP and PE films into granules for sale to manufacturers.
Packaging Industry: Recycling their own waste PP and PE films into granules for producing new packaging materials, reducing raw material costs.
Agricultural Sector: Converting used PP and PE agricultural films (such as mulch films and greenhouse films) into granules for various plastic products.
Automotive Industry: Providing recycled PP and PE granules for the production of interior plastic components.
Q: How long does it take to set up the production line for operation?
A: After installation, the initial setup and calibration can be completed within 2 - 3 days, and the line can then start continuous production.
Q: What is the quality of the granules produced compared to virgin plastics?
A: The produced granules have physical properties (such as tensile strength and impact resistance) that are 80 - 90% of those of virgin PP and PE, making them suitable for most non - critical applications.
Q: Can the line be adjusted to process other types of plastics?
A: The line is specifically designed for PP and PE films. Converting it to process other plastics would require significant modifications to the extruder and processing parameters, which is not recommended without professional assistance.
