Butyl rubber screw discharge Sigma mixer

1、 Application scope of butyl rubber kneading machine

Butyl rubber kneading machine is widely used in industries such as silicone rubber, silicone rubber, high viscosity sealant, neutral acidic glass glue, chewing gum, bubble gum, pulp, aluminum silver paste, cellulose, as well as batteries, inks, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics, etc.

2、 Common forms of kneading machine

Kneading machines can be made into four types: ordinary type, pressure type, vacuum type, and high temperature type. According to the material, they can be divided into carbon steel kneading machines, stainless steel kneading machines, and special material kneading machines. The temperature control method adopts jacket, steam, oil heating, water cooling and other methods, and uses hydraulic cylinder flipping and cover opening. The discharge methods include hydraulic, tilting cylinder, ball valve discharge, screw extrusion, hydraulic flap discharge, etc. And real-time control and recording of temperature, time, viscosity and other related data during production can be achieved through PLC. The cylinder body, blade and material contact parts are made of stainless steel, alloy steel, manganese steel and other materials to ensure product quality.

3、 Main structure of kneading machine

The kneading machine is mainly composed of six parts: kneading part, machine base part, hydraulic system, transmission system, vacuum system, and electronic control system.

The kneading part is composed of cylinder body, slurry shaft, wall panel, cylinder head, etc. The hydraulic system is operated by a hydraulic station, which controls two small oil cylinders and two large oil cylinders to complete the functions of opening and closing the large cover and flipping the mixing cylinder. The system is designed with a pressure of 7.0; The electronic control system has manual and automatic control systems, which can be freely selected and requested by users, and are easy to operate and reliable; The transmission system consists of a motor, a reducer, and gears, and is matched with a motor according to the kneading machine model. During the transmission process, the speed can be synchronized by the motor, and after passing through the elastic coupling to the reducer, the fast slurry can be driven by the output device to reach the specified speed, or the speed can be adjusted by the frequency converter.

The butyl rubber kneading machine is a special mixer that is an ideal equipment for mixing, kneading, crushing, dispersing, and re polymerizing various chemical products. The vacuum box has a balanced structure with two blades, with the fast blade typically rotating at 35 revolutions per minute and the slow blade typically rotating at 17 revolutions per minute. Different blade speeds enable the mixed materials to be quickly homogenized and stirred. There are various specifications and models of kneading machine products. This machine is one of the kneading machines, mainly used in chemical production fields such as silicone, glass glue, butyl glue, hot melt glue, etc. that require defoaming.

Longjun Machinery Group specializes in the production of butyl rubber kneading machines, atmospheric pressure kneading machines, high-temperature kneading machines, stainless steel kneading machines, and steam heating kneading machines. The company has a professional technical team that designs and manufactures kneading machines according to customer requirements. The company has a history of more than 20 years of manufacturing, and because of its professionalism, it is of high quality. Over the years, Longxing Group's vacuum kneading machines have been widely praised by new and old customers. The equipment has good sealing performance and can achieve vacuum pressure up to -0.1Mpa. The vacuum kneading machine is reasonably priced to reduce expenses, with stable quality and full process quality monitoring. The fast delivery company has a production line that ensures timely delivery.

Product advantages:

The screw reducer of the butyl rubber kneading machine should always pay attention to the oil level scale of the machine body during operation, add oil in a timely manner, and ensure sufficient oil level. The screw bearing seat and screw tail should ensure sufficient lubrication of the bearing, and the transmission chain should be lubricated on time to prevent dry wear and damage to the chain and sprocket. After the kneading machine has been working for a period of time, it is necessary to check whether the bolts of each connecting part and the cover are loose. Tighten the loose parts in a timely manner to ensure smooth operation of all parts

The Longjun sigma mixer consists of a mixing chamber, frame support, hydraulic system, electronic control system, exhaust system, and two Z-shaped blades driven by an electric motor inside the chamber.

In the field of Sigma mixers, Longjun Machinery fully meets the needs of customers. By using Sigma blades, the hard and hard paste is mixed into a completely uniform mixture.

Please contact us and we will assist you in developing a suitable solution for you. There is also a laboratory sized Z-blade mixer available for selection. Click here.