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Screw extrusion Sigma kneading machine Double Z blade mixer

Kneading machine is a mechanical equipment commonly used in the processing industry of polymer materials such as rubber and plastics. Its main function is to mix, stir, and compress raw materials through physical action to prepare products with specific properties and shapes.

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Model:
2L
Brand:
Longjun

A Kneader reactor (or kneading machine) is a device used for mixing and kneading high viscosity material or elastic-plastic material. It's widely used for various mediums like rubber, sealant, polymers, food, etc.

The kneader reactor is a horizontal mixing machine with two Sigma (or Z-type blades, or others). These blades are driven by separate gears at different speeds, one running 1.5 times faster than the other. It has powerful motor and speed reducer to drive the two blades. The kneader reactor usually has a W-type barrel with a hydraulic tilt that turns it, and a heating jacket outside.

Applications

Glue Industrial: Sealant, Hot Melt Adhesive, Neutral Glass Glue. Food Industrial: Soft Candy, Gum, Chocolate, Chemical Industrial: Tooth Paste, Soap, Cosmetic Dye Organic Industrial: Butyl Rubber, Organic Silicon, Silicon Rubber, Carbon Fiber, Plastic, Cellulose, Resin Energy Industrial: Battery Paste, Aluminium Paste Others: Paper Pulp, Print Ink, Architectural Coating, Pigment

Specification

Technical Parameters
Model No.	CLK2~100L
Working Volume	70% of total volume
Mixing Motor Power	1.1~5.5 KW
Discharge Method	Manual or Hydraulic Flip, Discharge from bottom by Valves or Screw.
Mixing Speed	40/21 RPM
Mixing Blade	Sigma Blade, Z Blade, Masticator Blade, Fishtail Blade
Heating Method	Electric Heating, Water/Thermal Oil/Steam Circulation
Inside Pressure Range	-0.094~0.3MPa
Electric Heating Power	1.8~4.2 KW

Advantages of a Kneader Machine

1. The materials have a high viscosity of approximately 1,000,000 cps. They are mixed with reactants such as liquids, powders or slurries.

2. Large working volume efficiently handling large product volumes. Large heat-exchange surface areas yielding highest possible surface-to-volume ratio.

3. With Multi-functional property, Kneader reactors offer a number of technological advantages for dry processing.

* Excellent mixing and kneading performance during wet, pasty and viscous phases.

* Compact design maximizing process yield per performance volume and minimizing space requirement.

Related Instruments and Devices

For easy operation, each kneader equips with many instruments in below.

Kneader Blade Styles

The kneader machine has various blade according to different working medium. They are Sigma Blade, Z Blade, Masticator Blade, Fishtail Blade, the detail is shown in below:

Discharge Type

Manual or Hydraulic Flip Discharging, Discharge from bottom by Valves or Screw pushing at bottom side.

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Type		NH- 5	NH-10	NH-100	NH-300	NH-500	NH-1000	NH-1500	NH-2000	NH-3000	NH-4000	NH-5000
Volume(L)		5	10	100	300	500	1000	1500	2000	3000	4000	5000
Rotation Speed (rpm)		33 23	33 23	35 22	3721	37 21	35 25	30 16	30 16	38 27	38 27	38 27
Main Motor Power (Kw)		0.75	1.1 3-7.5		11-30	15-37	22-90	22-90	30-110	30-110	45-110	55-132
Heating Methods	Steam Pressur e(MPa)	0.3
Heating Methods	Electric Power(Kw)	1	1	4	9	16.2	27	32.4	40	72	72	96
Vacuum(MPa)		-0.094(Vacuum Kneader)
Pressure(MPa)		0.45(Pressure Kneader)				0.35(Pressure Kneader)				0.3(Pressure Kneader)
Weight(Kg)		300	400	1250	1600	3000	4500	5800	6500	11000	13000	21000