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English
The plastic crushing and cleaning machine is an integrated structure. It can be cleaned twice at the same time, making full use of space and having reasonable cost-effectiveness.
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The Plastic Film Recycling Machine Crusher Production Line is a complete and highly automated system designed to convert various plastic films, such as PE films, PP films, BOPP films, and plastic bags, into clean and uniform plastic fragments. This integrated production line consists of several key components: a conveyor belt feeder, a high-efficiency crusher, a washing system (including hot water washing and friction washing), a drying system, and a discharge conveyor. The entire process from feeding to pr
oducing clean film fragments is fully automated, requiring minimal manual intervention. The crusher in the line adopts a special blade design to effectively cut through tough and flexible plastic films, while the washing system can remove impurities such as dirt, oil, labels, and adhesives from the film surfaces. The drying system then removes moisture from the washed fragments, ensuring they have a moisture content of less than 1%. This production line is essential for large-scale plastic film recycling operations, providing high-quality raw materials for plastic granulation.
Parameter | Specification |
Production Capacity | 300 - 2000 kg/h |
Total Power Consumption | 40kW - 150kW |
Crusher Motor Power | 11kW - 45kW |
Washing Water Consumption | 800 - 3000 L/h (can be recycled and reused after treatment) |
Drying Temperature | 80 - 120°C |
Final Fragment Size | 10 - 25mm |
Overall Dimensions (L×W×H) | 20m×4m×5m - 40m×6m×6m |
Moisture Content of Final Product | ≤1% |
Highly Automated Operation: The entire production line is controlled by a PLC system, which coordinates the operation of all components. From feeding to discharging, the system can run automatically for 24 hours continuously, reducing the number of operators required to 1 - 2 people per shift.
Efficient Crushing and Washing: The crusher with special serrated blades can crush plastic films into uniform fragments with a crushing efficiency of over 98%. The multi-stage washing system, including pre-washing, main washing, and rinsing, can remove more than 99% of impurities, ensuring the cleanliness of the fragments.
Energy and Water Saving: The drying system uses heat recovery technology, recycling the waste heat from the exhaust air to preheat the incoming air, reducing energy consumption by 30%. The water used in the washing process is treated by a filtration and purification system, with a recycling rate of 80%, greatly reducing water consumption.
Stable and Reliable Performance: All key components, such as the crusher blades, conveyor belts, and pumps, are made of high-quality materials, ensuring stable operation even under heavy load conditions. The system has multiple safety protection devices, such as overload protection, emergency stop buttons, and safety guards, ensuring the safety of operators.
Easy Maintenance: The production line is designed with easy access to all components, making maintenance and repair work simple and convenient. Critical parts are standardized, reducing the difficulty of replacing wearing parts.
This production line is widely used in the recycling of various plastic films:
Agricultural Film Recycling: Processing used greenhouse films, mulch films, and other agricultural films, which are often contaminated with soil and pesticides, into clean fragments for recycling.
Packaging Film Recycling: Handling waste packaging films from factories, such as stretch films, shrink films, and plastic bags used for packaging, reducing the amount of plastic waste sent to landfills.
Industrial Film Recycling: Recycling waste plastic films generated in industrial production, such as films used in the automotive industry, electronics industry, and construction industry.
Household Plastic Film Recycling: Processing a large number of plastic bags, food packaging films, and other household plastic films collected by waste management departments, promoting the circular economy.
Post-consumer Film Recycling: Dealing with mixed plastic films collected from various sources, separating and processing different types of films to produce high-quality recycled fragments.
Turnkey Solution: We provide a complete turnkey solution, including design, manufacturing, installation, commissioning, and training, ensuring that the production line can start normal operation quickly after delivery.
Advanced Technology: Our production line adopts the latest technology in plastic film recycling, such as intelligent control systems, efficient washing processes, and energy-saving drying technology, ensuring high production efficiency and product quality.
Flexible Configuration: We can adjust the configuration of the production line according to the type and quality of the input plastic films and the customer's production requirements. For example, adding a sorting system to separate different types of films or increasing the number of washing stages for heavily contaminated films.
Environmental Friendliness: The production line is designed to meet strict environmental standards, with low noise, low emissions, and high resource recycling rates, helping customers meet environmental regulations and achieve sustainable development goals.
Long-term Support: We establish long-term cooperative relationships with customers, providing continuous technical support, supply of spare parts, and upgrading services to ensure that the production line remains efficient and advanced in the long term.
